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catch mechanism

Somehow the idea of hardwood bench dogs appeals to me more than metal ones,
although I can
use both interchangeably; above is a solid hardwood bench dog
made
from 3/4 inch dowel stock.
If you also use round bench dogs in your bench,
select
dowel stock which is round and not slightly
oblong or elliptical , this to
ensure that
the bench dog fits the bench holes well. In my case, I have
selected birch dowel
rod. The spring-loaded bullet catch is press fit into a 1/4 in. hole. The catch
has
a flange which is approx. 9/32 inch in diameter, the catch assembly is then pressed into
the
hole making for a solid fit with no need for glue. It is important to ensure the
wider flange is not proud
of the dowel rod, but instead forms a flush fit. This
prevents any rubbing of the flange against the
bench hole.
You can either recess the bullet catch completely or file the edges of the
bullet
catch flange a little.
The length of the bench dog is variable and dependant on
the thickness of your bench. Bullet catch
placement is approx. 3/4 in. below the
notch. To ensure positive locking of thinner stock, a raked
flat notch was band sawed
and then tuned with a chisel to provide a small angled rake, again this
can be
variable to suit your needs and thickness of your boards. I was reasonably surprised as
to
how well this works and I have since made a few of these. The 1/4 in. bullet
catch is available from
any fine woodworking hardware retailer, Lee Valley Tools in
this case.
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